Model with integrated pre-thickener, especially suited for low-concentration sludges down to 0.2% TS. Increasing throughput by up to 50% compared to FS

Sludge Dewatering Solutions

VOLUTE™ Dewatering Press
GS Series

A thickener is mounted inside the flocculation tank (TFU), significantly improving the throughput when dealing with low concentration sludges. Comes as a standard with advanced control modes which enable the most optimal and stable dewatering performance.

ADVANTAGES

  • No clogging, even with oily sludge
    No clogging, even with oily sludge
  • No pre-thickening required, TS: 0.2% or more
    No pre-thickening required, TS: 0.2% or more
  • Greatly improved throughput with TFU
    Greatly improved throughput with TFU
  • High solid capture rate
    High solid capture rate
  • Water-saving & Power-saving
    Water-saving & Power-saving
  • Low noise and low vibration
    Low noise and low vibration
  • Easy operation and easy maintenance
    Easy operation and easy maintenance
  • Excellent expandability
    Excellent expandability

Sludge dewatering performance is greatly improved with a TFU

This model offers an additional thickening step integrated into the flocculation tank, enabling it to handle even lower concentration sludges and raw wastewaters without compromising throughput or cake dryness. Compared to our standard FS series, the additional thickening step increases the capacity by up to 50% when dealing with low concentration sludges.

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Advance control modes to maximize performance

Several advanced control modes for the sludge feed pump, polymer dosage equipment, and V-Screw speed constantly work together to optimize and stabilize the dewatering performance. This further reduces the required manpower for operation, decreases polymer consumption, and ensures that the machine is always processing the maximum amount of sludge. Having all parameters connected and controlled from a single point enhances user-friendliness and avoids complicated setup procedures.

Clog-free, even with oily sludge

The machine has a filter element (cylinder) that consists of alternating layers of Fixed Rings and Moving Rings, with spacers in between to maintain a gap that allows filtrate to escape. Inside the cylinder, a single screw conveys and subsequently pressurizes the sludge through the cylinder towards the end plate. As the screw rotates, it drives the moving rings up and down, which cleans the filtrate gap, creating a clog-free and self-cleaning mechanism. Only a very small amount of water at low pressure is periodically used to gently clean the rings from the outside. The design delivers stable dewatering performance even with oily sludge.

No pre-thickening required

The VOLUTE™ integrates pre-thickening, thickening and dewatering into a single machine. This allows direct dewatering of both high- and low-concentration sludges without any pre-thickening system. The GS series especially, with its integrated pre-thickening TFU, is suitable for feed concentrations as low as 0.2% TS, and even below. This enables dewatering of aerobic sludge straight from the aeration tank. This eliminates the costs for construction and operation of thickening and storage systems and reduces odors. On top, it reduces phosporus and nitrogen emmissions back into the waste water treatment plant, by dewatering the sludge when it’s as fresh as possible.

Conventional sludge treatment process
Conventional sludge treatment process
Direct dewatering from the Final Clarifier or even directly from the Aeration Tank (common in Japan).
Direct dewatering from the Final Clarifier or even directly from the Aeration Tank (common in Japan).

Throughput / Specifications List

Model / Sludge Concentration (TS) Raw Wastewater / Waste Activated Sludge / Chemically Precipitated Sludge Dissolved-air Flotation Sludge Dimensions (mm) Total Power (kW) Weight (kg)
0.2% 1.0% 2.0% L W H Empty Operation
GS-101 ~3kg-DS/h
(~1.5m³/h)
~4.5kg-DS/h
(~0.45m³/h)
~4.5kg-DS/h
(~0.23m³/h)
2045 1236 1440 0.40 344 546
GS-131 ~6kg-DS/h
(~3.0m³/h)
~9kg-DS/h
(~0.9m³/h)
~9kg-DS/h
(~0.45m³/h)
2190 1236 1440 0.36 360 560
GS-132 ~12kg-DS/h
(~6.0m³/h)
~18kg-DS/h
(~1.8m³/h)
~18kg-DS/h
(~0.9m³/h)
2190 1236 1440 0.50 470 680
GS-201 ~13kg-DS/h
(~6.5m³/h)
~20kg-DS/h
(~2.0m³/h)
~20kg-DS/h
(~1.0m³/h)
2581 1236 1440 0.50 514 736
GS-202 ~26kg-DS/h
(~13.0m³/h)
~40kg-DS/h
(~4.0m³/h)
~40kg-DS/h
(~2.0m³/h)
3161 1465 1850 1.35 1260 1885
GS-301 ~30kg-DS/h
(~15.0m³/h)
~45kg-DS/h
(~4.5m³/h)
~45kg-DS/h
(~2.3m³/h)
3765 1375 1850 1.35 1240 1890
GS-302 ~60kg-DS/h
(~30.0m³/h)
~90kg-DS/h
(~9.0m³/h)
~90kg-DS/h
(~4.5m³/h)
3985 1700 1850 1.95 1780 2780
GS-351 ~60kg-DS/h
(~30.0m³/h)
~90kg-DS/h
(~9.0m³/h)
~90kg-DS/h
(~4.5m³/h)
4600 1570 2247 2.65 2135 3105
GS-352 ~120kg-DS/h
(~60.0m³/h)
~180kg-DS/h
(~18.0m³/h)
~180kg-DS/h
(~9.0m³/h)
5179 1910 2286 5.95 4100 6730
GS-401 ~80kg-DS/h
(~40.0m³/h)
~120kg-DS/h
(~12.0m³/h)
~120kg-DS/h
(~6.0m³/h)
5870 1905 2250 4.45 3200 5730
GS-402 ~160kg-DS/h
(~80.0m³/h)
~240kg-DS/h
(~24.0m³/h)
~240kg-DS/h
(~12.0m³/h)
6170 2305 2250 5.95 4830 8700
  • Above throughput is calculated as approximate and may vary depending on sludge conditions. For model selection, please contact AMCON.
  • Throughput of each model is based on sludge cake with 20±5% solids content.
  • There is no definite upper limit on inlet sludge concentration; however, the target sludge must be flowable.
  • All the figures above are provided for the reference purpose only based on the standard design. The design may change without notice.
    Please contact AMCON for the latest information.

PROCESS FLOW

  1. 01

    Thickening Flocculation Unit (TFU)

    The TFU is a pre-thickener that is integrated into the flocculation tank. It increases the feed concentration to the cylinder unit(s).
  2. 02

    Cylinder Unit

    In the first part of the cylinder unit - the thickening zone - the sludge is further thickened without much pressure being applied. In the second part of the cylinder unit - the dewatering zone - the pressure on the sludge is increased to squeeze out the water.
  3. 03

    Outlet for Dewatered Cake

    The end plate applies additional pressure to the sludge to get it to its final dry solids content.

RENTAL

Rental of Sludge Dewatering Presses

You may wonder, “Can the machine dewater the sludge as desired?” or “Is it difficult to operate the machine?”.

In addition to eliminating concerns before purchase, you can also use our products as a replacement machine during the service period of an existing dewatering machine or during the construction period of a wastewater treatment facility.

Flow for Product Installation

流れ
Feel free to contact us. After collecting information about your treatment process, sludge volume, operating hours, and other conditions, we will recommend the most suitable model for your sludge and your situation. After a free sample analysis, we will send you a report stating the expected amount of chemicals to be dosed, dry solids content of the dewatered cake, recommended technology, etc. Upon request, a pilot test can be performed at your wastewater treatment plant to further validate this data and let you experience the user-friendliness and reliability of our equipment. Based on your requests, we will then prepare a tailored solution proposal for a VOLUTE™ and auxiliary equipment. Before handover of the equipment, our service engineer will commission the unit on site and train the local operators to ensure the optimal result for you.
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