Case studies and testimonials
VOLUTE™ GS series screw press outperforms centrifuge in municipal sludge dewatering efficiency and at significantly lower operating costs
Municipal references

VOLUTE™ GS series screw press outperforms centrifuge in municipal sludge dewatering efficiency and at significantly lower operating costs

Municipal WWTP, Germany

  • VOLUTE™ Dewatering Press
  • Digestate
Municipal WWTP, Germany

Background

The customer, a municipal wastewater treatment plant in Germany, had an old centrifuge that needed to be replaced. They were looking for a solution that would be similarly efficient, fully automated and, ideally, save on their recently rising operating costs.

1. Typical flocculation quality
1. Typical flocculation quality
2. Sludge cake
2. Sludge cake
3. Typical filtrate quality
3. Typical filtrate quality

Installation details

AMCON offered the VOLUTE™ GS series screw press with thickening flocculation unit (TFU), which allows its increased throughput of processed kg-DS/h and at the same time increases the dryness of the dewatered sludge cake.

The VOLUTE™ GS press achieved a cake dryness of 35.8 % DSC, which according to the customer even exceeded the performance of his centrifuge. Also, thanks to the low screw speed and the self-cleaning system, the operating costs of the VOLUTE™ screw press were many times lower than those of the centrifuge (see energy consumption comparison below). The customer also appreciated the filtrate quality, as the filtrate capture rate was 99.2 %.

Machine comparison Energy consumption
Difference
Client’s centrifuge 22.00 kW/h
VOLUTE™ GS press 1.67 kW/h 13x lower

Wastewater treatment plant conditions and performance data

Details:
Model: GS-201
Sludge type: Digestate WAS
Total solids: 2.20 %
Flow rate: 1.00 m³/h
DS throughput: 22.0 kg-DS/h
Cake solids content: 35.8 %
Capture rate: 99.2 %